Aeon Tech Solutions | ESP Spares, Retrofit & Industrial Air Pollution Control
Process plant stack and gas ducting at a cement works served by Aeon Tech Solutions
Industrial Air Pollution Control · Cable Management · Bulk Material Handling

Cleaner Air.
Better Industrial
Performance.

ESP spares, retrofit solutions, electrical & control systems and technical support for industrial air pollution control.

Explore ESP Solutions → Talk to an Engineer

ESP Mechanical Spares • Electrical & Controls • Retrofit & Upgradation • Technical Support

How an ESP works
Our Industrial Solutions

Four engineering verticals. One point of accountability.

We work on equipment we understand — its application, its failure modes and the operating environment it sits in.

Electrostatic precipitator roof with insulator housings and rapping drives 01 — FLAGSHIP ESP & Air Pollution Control Spares, retrofit, electrical systems, technical support and consultancy. View ESP Solutions → Wire mesh cable tray routed along structural steel in a process plant 02 Cable Management Solutions Engineered wire mesh cable tray systems for industrial installations. View Cable Management → Automatic bagging and weighing line under a fertiliser blending plant 03 Bulk Material Handling Automatic and semi-automatic bagging solutions for industrial applications. View Material Handling → Integrated command and control centre with a video wall above operator consoles 04 IT Infrastructure & Consulting Advisory on networks, data centres, security, surveillance and command centres. View IT Infrastructure →
Featured Products

Components and equipment we supply.

Full Product Catalogue →
Roll formed ESP collecting electrodes stacked in the fabrication shop ESP Mechanical Spares Collecting Electrodes Collecting plates and suspension components manufactured to the profile of the existing ESP field. Discharge electrode frames packed for despatch at the works ESP Mechanical Spares Discharge Electrodes Discharge electrodes and frames, supplied with suspension and alignment components. Transformer rectifier sets with high-voltage bushings on the assembly floor ESP Electrical & Controls Transformer Rectifier Sets TR sets for ESP fields, with bushings, oil-filled tanks and associated HV components. ESP roof mounted control and rapping equipment at a process plant ESP Electrical & Controls ESP Controllers & Panels Controllers, control panels and instrumentation — including retrofit of obsolete control systems. Wire mesh basket cable trays stacked on pallets Cable Management Wire Mesh Cable Trays Basket trays in multiple widths and heights, supplied in 3 m lengths with EZ, HDG, SS304, SS316 or epoxy finishes. Semi-automatic bagging machine and take-away conveyor under fabrication Bulk Material Handling Bagging Machines Automatic and semi-automatic open-mouth and valve bag filling machines with net or gross weighing.
Working Principle

How Does an Electrostatic Precipitator Work?

An ESP removes particulate electrically, not mechanically. The sequence below follows one pass of process gas through a precipitator: dust-laden gas entering the inlet, the discharge electrodes energised by the TR set, corona charging of the dust, migration of the charged particles across the gas lane, collection on the plates, the rapping cycle releasing the dust layer, dust falling into the hoppers, and cleaned gas leaving for the stack.

DUST-LADEN GAS DISCHARGE ELECTRODES ELECTRICAL FIELD RAPPING SYSTEM COLLECTING PLATES CHARGED PARTICLES DUST HOPPER CLEAN GAS CHIMNEY PLAN SECTION — VIEWED FROM ABOVE. COLLECTING PLATES RUN PARALLEL TO THE GAS FLOW.
Field Cross-Section

Looking along the gas flow

Collecting electrodes are vertical plates hung in parallel rows, typically 300–400 mm apart. A vertical discharge electrode hangs on the centreline of every gas lane, midway between two plates.

Corona discharge forms along the electrode and charges the dust. The charged particles then migrate sideways onto the plate faces on either side. Gas travels into the page.

COLLECTING PLATE DISCHARGE ELECTRODE DUST HOPPER GAS FLOW INTO THE PAGE
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Collection efficiency depends on field strength, electrode condition, gas distribution and a rapping cycle that actually releases the dust layer. Worn discharge electrodes, distorted collecting plates, failed rappers and obsolete controls all show up the same way — as a rising stack reading. Aeon Tech Solutions works on all four.

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ESP Expertise

Keeping Your ESP Performing. Keeping Your Plant Moving.

Most ESPs in service today were installed decades ago and are still expected to meet emission limits that have tightened since. Aeon Tech Solutions supports those installations with the critical spares, mechanical components, electrical systems and controls they need — and with the engineering judgement to decide what actually needs replacing.

We support both ends of the scale: a single replacement component against a drawing, and a complete technical intervention — inspection, retrofit, optimisation and re-commissioning — handled by the same team.

MECHANICAL

ESP Mechanical Spares

Collecting electrodes, discharge electrodes and ESP internals, manufactured to the profile and arrangement of the installed unit.

ELECTRICAL

ESP Electrical & Controls

Transformer rectifier sets, ESP controllers, control panels, high frequency and three-phase power supplies, instrumentation, insulators and rapping system components.

SERVICES

Inspection & Optimisation

ESP inspection, performance assessment, troubleshooting, optimisation, commissioning support and technical consultancy.

LIFE EXTENSION

Retrofit & Upgradation

Control system retrofit, field upgrades and component modernisation that extend the useful life of an existing installation.

ESP Problem → ATS Solution

Start from the symptom you are seeing.

Most ESP enquiries begin with an observation on the plant, not a part number. Tell us what you are seeing and we will work back to the component or the intervention.

PROBLEM High stack emissions →ESP diagnostic and performance assessment
PROBLEM Damaged collecting electrodes →Replacement collecting electrodes
PROBLEM Broken discharge electrodes →Replacement discharge system
PROBLEM Rapper failures →Rapping system components and support
PROBLEM TR set problems →TR set and control support
PROBLEM Obsolete controls →Control system retrofit
PROBLEM Poor ESP performance →Performance optimisation
PROBLEM Shutdown spare requirement →Critical spare supply
PROBLEM Technical requirement →ESP consultancy

Don't know the exact part number? Send us a photograph, drawing or existing specification.

Send Technical Requirement →
Part Identification

Don't know the exact part number?

Send us a photograph, drawing, old datasheet or equipment detail. Our engineering team can help identify the requirement.

Photograph of the component Nameplate or rating plate Original drawing or datasheet A previous quotation
Upload Your Requirement →
Industries We Serve

Heavy process industry, in India and internationally.

All Industries →
01 Cement & Lime Kiln, raw mill, cooler and coal mill ESP applications. 02 Steel & Iron Sinter plant, blast furnace and rolling mill gas cleaning. 03 Power Generation Coal-fired boiler and utility ESP installations. 04 Non-Ferrous Metals Smelter and refinery gas cleaning duties. 05 Mining & Minerals Mineral processing, drying and material handling. 06 Chemical & Process Corrosive and abrasive duty gas cleaning and handling. 07 Other Process Industries Fertiliser, sugar, paper, food grain and allied plants.
Global Supply & Support

Engineered in India. Supplied where the plant is.

ESP spares and components are manufactured to the installed profile and crated for despatch to site, so an enquiry from outside India is handled the same way as a domestic shutdown requirement — against drawings, not a catalogue. The countries marked below are those we have supplied to.

Head office — Kolkata Supply & support destinations
Supplied To
Russia Vietnam Philippines Australia Denmark United Kingdom Germany Finland Indonesia Bangladesh Kuwait Brazil USA South Africa Ethiopia
Global Enquiries Welcome

The countries listed are those we have supplied to. Enquiries from any other location are equally welcome and handled the same way.

Send an Enquiry →
Why Aeon Tech Solutions

We understand the equipment, not just the part number.

Engineering Understanding

We work from the field arrangement, electrode profile, rapping layout and gas conditions — so a spare is specified against the ESP it belongs to, not a generic part list.

OEM-Alternative Sourcing

Components for installations whose original supplier no longer supports them, manufactured to the installed profile and dimensions.

Retrofit Capability

Control system replacement, power supply upgrades and field-by-field internals renewal that extend the life of a sound casing.

Technical Support

Inspection, performance assessment, troubleshooting and optimisation — during operation or inside a planned shutdown window.

Multi-Discipline Capability

ESP mechanical and electrical scope, plus cable management and bulk material handling, under one point of accountability.

Responsive Spares

Shutdown-driven and breakdown requirements handled against drawings, photographs or a nameplate when no documentation survives.

Engineering Experience

Specialists in electrostatic precipitators — mechanical internals, electricals and controls.

Industrial Sectors Served

Cement, steel, power, non-ferrous, mining, chemical and allied process plants.

International Supply

Supplied to plants across fifteen countries from our base in Kolkata, India.

Mechanical & Electrical Scope

Electrodes and rapping through to TR sets, controllers and power supply retrofit.

Resources & Knowledge Centre

Catalogues and company profile.

Open Knowledge Centre →
Transformer rectifier sets on the shop floor prior to despatch

Have an ESP requirement?

Tell us what you need, what equipment you have, or what problem you are seeing. Our engineering team will help identify the right solution.

Electrostatic Precipitator - Spares Supply & Services